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Digital Dimmer

We  need  to  define   the  term   “Digital  Dimmer “ because  it  is  often  misused . There  are  still  some  manufacturers  who  offer  as a Digital  Dimmer their  analog  dimmer  with a DMX  input..
Until  recently (year  2004) all  major  dimmer  manufacturers  such as Compulite , ETC, Strand   were  offering  under  this  term  a  digital  version  of  the SCR – based  dimmer. This  operates  in  FPC  ( Forward  Phase  Control )  mode  and  it  is  suggested  to  call  it  a HYBRID  Dimmer .( something  between  analog  and  digital ). The vast  majority   of  the  dimmer  installed  today  are  this  type.( CompuDim ,  Sensor , SLD ).
The  availability  of  IGBT  as  a  power  switch  opened  the  way  to  realization  of  a true  digital  dimmer. It  is  the  ability  of  IGBT  (popup ch6-23  IGBT) to  turn  on – off  anywhere  within  the  cycle  which  makes  it  suitable  for  this  task .
The  table  below  summarizes  the  features  of  various  types  of  dimmers :
 
dc14_218
A unit of four 2.4Kw digital dimmers unit, by Compulite.

Dimmer Type

Communication

Power Switch

Mode

Control Circuit

Status

Analog

Analog DMX

SCR, triac

FPC

Analog

-

Hybrid

DMX, Ethernet

SCR,

FPC

Digital

Yes

Digital

DMX, Ethernet

IGBT

FPC/RPC/SIN

Digital

Yes


FPC-Forward Phase Control
RPC-Reverse Phase Control
SIN-Sinewave




IGBT combines the features of low resistance, with simple, low-power drive which makes it ideal switch. It can be easily turned on and off in a microsecond and thus protect from overload by electronic circuitry which will cut off current limit in less than one microsecond,  long before any electrical over-stress can occur. By electronically protecting the power switches it is not necessary to use grossly over-sized and therefore expensive devices.The ability to turn ON/OFF anywhere within the cycle led to development of a new concept called REVERSE PHASE CONTROL. Dimmers which use zero crossing (FPS) operate in the time domain and try to approximate the desired output voltage, while dimmers in RPS operate in voltage domain. i.e. control circuitry integrates the AC line voltage to develop an instantaneous, real-time reading of the power delivered to the load and turns off the switch when desired the output voltage has been reached. Any correction to the output value is made in the same half-cycle. Thus the dimmer is immune to zero-crossing noise and with always deliver the correct voltage to the load, inherently providing the function of voltage regulation. In order to reduce the RFI noise, the turning off can be done as slowly as desired, without being affected by the load value. Since no magnetic is involved, the dimmer operation is completely silent. IGBT dimmer produces a smooth dynamically controlled, exponential falling waveform whose shape is not effected by the load or power device.The duration of this falling transition is called “fall-time”. The RPC system still suffer from many of the same problems as any phase control dimmers.  Reverse phase control dimming applies the voltage to the load at Zero volts and turns it off once the desired target voltage has been reached. This mode of operation is fine for tungsten (resistive) on electronic low-voltage transformer (capacitive), but is unusable with inductive loads. Neon, ballasted loads, fans, and small motors with generate destructive inductive sparks when dimmed by a reverse phase control dimmer. Reverse phase control dimmers must not be used with these loads and if dimming is required it must be switched to the mode forward phase control.Another problem is that both FPC and RPC dimmers generate triplen harmonics. A large amount of heat is produced in these dimmers during the transition( rise or fall time) since the IGBTs are operating in their linear region.

Characteristics of Digital Dimmers
New Methods of Voltage Switching